Talking about the problems and solutions of the granulator

The main problems of the granulator:

1. In the granulation production process, the material characteristics of the granulation chamber are often changed due to the granulation process, which causes the discharge limit of the ring mold to exceed the limit (such as the reduction of oil and fat, the mixing of a large amount of granules in the material, the change of raw material characteristics, etc.)

2, granulation production process, due to changes in granulation machinery parts
3, granulation production process, due to granulator operator misoperation or excessive feed, resulting in excessive feed.

4. The granulation production process, because the steam switch is operated by the operator, it is easy to cause excessive opening and blockage.

Result:

The above situation will cause the granulator to block the machine or the quality of the product is difficult to guarantee. Once the plugging machine is difficult to start up, the granulator must be dismantled to clean the granulating chamber. Time-consuming and laborious, inefficient.

Analyze the reasons:

1, the main reason is that the feeding amount of the granulator conditioner can not be controlled
2, can not accurately and timely reflect the situation of the granulation room
3, can not accurately adjust the amount of steam added
4. Cannot make dynamic corrections to changes in the granulator machine itself.
solution:

1. Due to the change of material, the discharge rate of the ring mold is exceeded. The feed amount of the conditioner is automatically controlled at the first time to reduce the slow stop and reduce the rate of blockage.

2. Due to the granulation mechanism, the granular chamber machinery abnormally controls the feeding amount quickly, reducing unnecessary blockage
3. Because the granulator operation or steam control is unreasonable, the feed amount or the amount of steam is automatically and quickly controlled to reduce the rate of blockage.